Resistance Welding Manufacturer Sees Better Welding Performance and Cuts Power Surges by 93% After Replacing SCR Control

The Company JANDA Company, Inc. is a longstanding global manufacturer and distributor of resistance welding equipment and supplies. The California-based company has been in business for over 40 years.  JANDA’s customer base often relies on its expertise to build, install, and service resistance welding machines and supply everything from electrodes to controls, transformers, welding guns, […]

5 Things You Should Know if You Do Flash Welding

In this presentation, WeldComputer Founder Bob Cohen explains how resistance welding operations can increase flash welding performance while reducing energy utilization. You will learn how to: increase the flashing capability of your machine, increase flashing consistency, increase upset consistency, provide proof of flashing and upset consistency of every weld, and reduce energy demand and flicker on the power line. […]

Why Are There Black Spots on My Aluminum Welds? Here’s What You Need to Know.

A manufacturer contacted us recently with a problem:  Their welding performance looked good and their machine performing well. But each aluminum weld created had a dark spot that was noticeable. They were concerned about the impact this cosmetic defect was having on the appearance of their product, and the perception that it could be impacting […]

Is Your Old Resistance Welding Control the Reason For Your Costly Energy Bill?

We all know that your resistance welding control needs to check the boxes for all the core criteria when it comes to your welding operation; ensuring weld consistency, weld quality, and low maintenance are at the top of the list. But sometimes, things that may not seem obvious can show up as hidden (or at […]

The 3 Key Things to Consider Before You Buy or Upgrade Your Resistance Welding Machine to Avoid a Costly Decision

Get more out of your existing resistance welding machine by upgrading your control. If you are in the market for a new resistance welding machine, this article might save you tens of thousands of dollars. Our team collaborates with resistance welding manufacturers to help solve problems of reliability and inconsistent weld performance. Often, the conversation […]

Do I need less KVA for an MFDC transformer than an AC transformer?

For resistance spot welding, resistance projection welding, and resistance seam welding, the RMS current needed to weld a specific material of a specific thickness will be similar for MFDC as for AC. If all things are considered equal, where the only variable is the weld transformer type, the same KVA MFDC or AC transformer is […]

Increasing Resistance Seam Welding Throughput with Adaptive Controls

Benefits include regulating weld consistency, operating at fast production speeds, and improving weld qualityBy Robert K. Cohen Making a gas-tight seal with a seam welding machine involves making a series of overlapping spots. Each spot produced should be a fully formed nugget that is free of expulsion. Using too little heat produces an undersized spot, which can cause a leak. Using too much heat […]