Case Study: Fewer Failed Welds with Adaptive

Recently, WeldComputer worked with a $20B+ American multinational power management and manufacturing company that produces mechanical supports, cable tray systems, strut systems and accessories, and more. They had started noticing increasing levels of variability and inconsistency with their welds. We were able to: Solve poor fit-up issues Eliminate destructive testing Automatically adjust corrective heat Alert […]

What’s New in Resistance Welding

Our CEO, Bob Cohen, was recently featured in an exclusive interview with Easy Engineering, highlighting WeldComputer’s advanced Resistance Welding technology and our commitment to innovation. The interview also showcases our new managed service offering, now available to all WeldComputer customers. This service allows you to outsource the management and maintenance of your resistance welding systems to […]

Resistance Welding Manufacturer Sees Better Welding Performance and Cuts Power Surges by 93% After Replacing SCR Control

The Company JANDA Company, Inc. is a longstanding global manufacturer and distributor of resistance welding equipment and supplies. The California-based company has been in business for over 40 years.  JANDA’s customer base often relies on its expertise to build, install, and service resistance welding machines and supply everything from electrodes to controls, transformers, welding guns, […]

5 Things You Should Know if You Do Flash Welding

In this presentation, WeldComputer Founder Bob Cohen explains how resistance welding operations can increase flash welding performance while reducing energy utilization. You will learn how to: increase the flashing capability of your machine, increase flashing consistency, increase upset consistency, provide proof of flashing and upset consistency of every weld, and reduce energy demand and flicker on the power line. […]

Why Are There Black Spots on My Aluminum Welds? Here’s What You Need to Know.

A manufacturer contacted us recently with a problem:  Their welding performance looked good and their machine performing well. But each aluminum weld created had a dark spot that was noticeable. They were concerned about the impact this cosmetic defect was having on the appearance of their product, and the perception that it could be impacting […]

Is Your Old Resistance Welding Control the Reason For Your Costly Energy Bill?

We all know that your resistance welding control needs to check the boxes for all the core criteria when it comes to your welding operation; ensuring weld consistency, weld quality, and low maintenance are at the top of the list. But sometimes, things that may not seem obvious can show up as hidden (or at […]

The 3 Key Things to Consider Before You Buy or Upgrade Your Resistance Welding Machine to Avoid a Costly Decision

Get more out of your existing resistance welding machine by upgrading your control. If you are in the market for a new resistance welding machine, this article might save you tens of thousands of dollars. Our team collaborates with resistance welding manufacturers to help solve problems of reliability and inconsistent weld performance. Often, the conversation […]

Resistance Weld Machine Spring Constant Impacts Welding Results

Often resistance welding operators report that their setup is exactly the same except that now the welds are different.  They don’t realize that a seemingly irrelevant adjustment to the geometry of the welding setup can change the spring constant of the linkages applying electrode force to the part.  While a change in the spring constant […]

Adaptive Controls: Effectively Addressing Workpiece Variation Challenges in Resistance Welding

Challenges in resistance welding can have potentially dire consequences if not fully and accurately addressed. Robert K. Cohen, CEO of WeldComputer, talks about some of the challenges and the advanced solutions now available. To learn more, download the full report.