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ELIMINATE POWER SURGES THAT DESTROY FACTORY EQUIPMENT

Protect Your Factory from hidden costs due to Power Surges

Your Challenge

Outdated resistance welding controls can lead to significant power surges on your main powerline, damaging equipment, disrupting production, and incurring costly repairs. These surges often result from sudden fluctuations in electrical demand every time a weld is made. This can cause voltage drops, leading to inconsistent welding currents and potential equipment damage, even for those not connected directly to the welder.

Your Answer

The WeldComputer control is a state-of-the-art solution designed to mitigate power surges and optimize welding performance. By actively monitoring and regulating current draw, the WeldComputer control ensures a stable and reliable power supply, protecting your equipment from damage and minimizing downtime. This advanced control system analyzes real-time data to adjust power output as needed. By preventing sudden spikes in current, the WeldComputer control helps to maintain consistent welding parameters, improving weld quality and reducing the risk of defects. Additionally, the control’s efficient power management capabilities contribute to lower energy consumption, reducing operational costs and minimizing the environmental impact of your welding processes.

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What you’re probably experiencing

  • Frequent Equipment Failures: Power surges can lead to unexpected breakdowns and hidden damage to equipment across the factory, sometimes unrelated to the welding process.

  • Increased Maintenance Costs: Regular repairs and replacements for damaged equipment can significantly drain your budget.

  • Reduced Productivity: Equipment failures can halt production, leading to lost revenue and missed deadlines.

  • Quality Control Issues: Inconsistent power supply can negatively impact the quality of welds and finished products.

  • Safety Risks: Power surges can create hazardous conditions, putting workers at risk of injury.

After WeldComputer Control

  • Surge Prevention: Safeguard your equipment from power surges.
  • Optimized Energy Consumption: Reduce energy consumption and your power bill by reducing the  power draw required to produce the same size welds.
  • Consistent Weld Quality: Maintain consistent weld quality by ensuring a stable power supply, leading to fewer defects and rework.
  • Improved Reliability: Minimize equipment failures and extend the lifespan of your welding system.
  • Improved Operational Efficiency: Minimize downtime and maximize productivity by preventing unexpected equipment failures.
  • Enhanced Workplace Safety: Reduce the risk of accidents and injuries caused by power surges and equipment malfunctions.
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“[Running a welder] used to blink our lights badly. In our operation, I didn’t know how much [the draw on our power grid] was affecting other machines.  Now, we can run all our seam welders simultaneously without any issues. It has been a game-changer for our operations”

—Ronnie Harris, Manager at McCorvey Sheet Metal Works

No resistance welding challenge is too complex for our experts to help you with. Speak to our team in a FREE consultation to see what WeldComputer can do for you.

Copyright © 2025 WeldComputer Corporation. WeldComputer, WeldView, and WeldAware are registered trademarks of WeldComputer Corporation.

WeldComputer technology is protected by the following U.S. Patents: 4,714,913 4,742,473 4,803,331. Other Patents Pending.