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MANUFACTURING

Controls that are trusted by leading resistance welding manufacturers

The products we use every day are due to the quality, craftsmanship, and engineering that goes into the production process. WeldComputer has assisted numerous resistance welding manufacturers to keep the producing line running with consistent, reliable, and high-quality welds, every time.

  • Achieve superior quality regardless of operator skill or experience: Our tools are built with decades of resistance welding experience to allow any operator, regardless of experience, to produce high-quality welds.
  • Apply over 30 years of innovation to your welding process: 
    WeldComputer Adaptive controls are used by leading manufacturers to ensure quality welds, reduced scrap, and higher yields.
  • Enable high-velocity production: We’ve helped leaders in general manufacturing increase their production throughput by optimizing their efficiency.

Resistance welding solutions for every manufacturer

WeldComputer solutions are purpose-built to meet the resistance welding requirements for manufacturers in any application. Regardless of the specific application, our solutions provide tailored and reliable support to optimize your  resistance welding performance and productivity. Quality-oriented industrial component manufacturers use WeldComputer products in applications such as:

  • Water heaters
  • Fuel nozzles on gas ranges
  • Firearms
  • Steel containers
  • Compressors for air conditioners
  • Appliances
  • Wire mesh
  • Metal cabinets
  • Shock absorbers
  • Prison Chains

Speak to the Experts


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Since swapping out our existing control with the WeldComputer Adaptive control, we have been able to increase our production speed by 25% while producing 30% stronger welds with 1/5th the standard deviation.

Colin Rudnitski, Johnson Screens, Aqseptence Group

Technology that gets you ahead of the growing talent shortage

Resistance welding is a crucial component of the manufacturing industry, with a wide range of applications; however, the industry faces a growing talent shortage and skills gap as experienced welders retire from the workforce. Advancements in resistance welding technology like WeldComputer’s Adaptive control has allowed manufacturers to streamline processes, reduce human error, and remove the knowledge barrier for new operators, all while increasing product quality and operational efficiency for the cost of a few month’s of a worker’s salary.

Customer Spotlight

Clifford Machines & Technology

South African equipment manufacturer Clifford Machines & Technology conducted an independent study that uncovered 45% energy savings after utilizing the advanced WeldComputer® AC Inverter Wave Synthesis control as a replacement for their standard SCR control. By making the switch to WeldComputer, Clifford was able to drive their existing AC transformers, provide a balanced load across a 3 phase power line, achieve high energy efficiency, and take advantage of inverter technology to get better current regulation – all from simply changing their resistance welding control.

Test a Proof of Concept in Your Factory

Not convinced the WeldComputer Control will work for you? Test it out in your facility on your machine and see for yourself!

With our evaluation offer, the WeldComputer team will work with you to temporarily hook up a fully functioning welding control to your weld machine so you can see the results for yourself, without having to make a capital equipment investment to see proof. Let us help you solve your power, welding quality, and/or control reliability problems, and prove it to you on your own equipment.

Product Brochure

Force Control Safety System

These pinch-point safety capabilities prevent the full electrode force from being applied before ensuring proper electrical conductivity between the parts.
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Article

The Future of Automated Resistance Welding

The landscape of resistance welding has evolved drastically over the past decade. Ten years ago, this critical task was predominantly manual, requiring highly skilled human operators…
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2024 Recap: A Year of Challenges and Innovation in Resistance Welding

Aging equipment, soaring energy costs, and ever-increasing quality standards… The resistance welding industry faced its fair share of hurdles in 2024. But amidst these challenges,…
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McCorvey Sheet Metals
Case Study

McCorvey Increases Energy Efficiency and Achieves 74% Power Factor Improvement with WeldComputer Controls

McCorvey Sheet Metal faced power challenges due to the demands of their seam welders. With WeldComputer’s evaluation unit, they quickly improved: achieving the same weld…
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Case Study

Manufacturer Of Safety-Related Devices For Automobiles Uses Weldview Monitor To Eliminate Destructive Testing, Saving Half Their Welds

WeldComputer engaged with an Ohio-based automotive parts manufacturer responsible for welding critical components for Autoliv, the largest airbag inflator manufacturer. The company was destructively testing…
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Case Study

Replacing SCR Control Helps Manufacturer Achieve the Same Flash Welding Performance Using 15% of the Power

H&H Resistance Welders, with nearly 50 years of experience, designs and manufactures American-made welding equipment from its facility in Afton, Oklahoma. A challenge arose with…
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WeldComputer technology is protected by the following U.S. Patents: 4,714,913 4,742,473 4,803,331. Other Patents Pending.