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Automotive Welding

Trusted technology by the leading automotive resistance welding manufacturers

Resistance Welding sits at the core of automobile production. It’s a critical factor in ensuring the durability, safety, and ultimate performance of a vehicle. WeldComputer solutions enhance your ability to manufacture world-class vehicles driven every day.

  • Perform Automotive resistance welding with technology that’s backed by 30+ years of experience WeldComputer Adaptive controls are trusted by automotive manufacturers that have to prove weld quality.
  • Solve the talent gap challenge while achieving better results  Our tools bring decades of experience to automotive resistance welding applications, to ensure you’re capable of exceptional welding regardless of your operator’s experience or knowledge.
  • Eliminate costly destructive testing WeldComputer’s Adaptive and integrated monitoring control systems eliminate the need to perform ultrasonic testing, reducing the cost and time to produce high-quality welds.

Automotive Welding Applications

No matter the resistance welding application, WeldComputer has a configuration that can optimize the quality of the welds produced. Automotive manufacturers use WeldComputer products to produce a wide variety of components including:

  • Gas tanks
  • Airbag inflator systems
  • Shock absorbers
  • Radiators
  • Seat belt anchors
  • Brakes
  • Car batteries
  • Cable assemblies

Speak to the Experts


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“As a Tier One supplier of automotive components, quality is the key to our continuing success. WeldComputer Corporation’s Multi-Channel WeldView Monitor has helped us optimize our weld schedules and maintain control over the consistency of our resistance welding processes. We have been able to reduce our reliance on destructive testing while improving our level of confidence in the reliability of our products.”

Jeff Robertson, Autotube Limited

Improve production of fully automated or manual systems

Automotive resistance welding demands are high. In an industry that’s measured by durability and longevity, it’s critical to remove as many variables as possible. To achieve effective production, you require welding control systems with the highest degrees of control. Whether your operation is leveraging robotics or manual welding systems, the WeldComputer Controls and Monitors can deliver quality and a competitive advantage for your operation.

“We have been able to identify the key characteristics in our material to make it weld consistently. The WeldView Monitor has been invaluable in sorting out the failure modes and understanding how to adjust the weld schedule.”

—Jonathan Fisk, Shiloh Industries

Test a Proof of Concept in Your Factory

Not convinced the WeldComputer Control will work for you? Test it out in your facility on your machine and see for yourself!

With our evaluation offer, the WeldComputer team will work with you to temporarily hook up a fully functioning welding control to your weld machine so you can see the results for yourself, without having to make a capital equipment investment to see proof. Let us help you solve your power, welding quality, and/or control reliability problems, and prove it to you on your own equipment.

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The Future of Automated Resistance Welding

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2024 Recap: A Year of Challenges and Innovation in Resistance Welding

Aging equipment, soaring energy costs, and ever-increasing quality standards… The resistance welding industry faced its fair share of hurdles in 2024. But amidst these challenges,…
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Blue and red logo for Lincoln Industrial Manufacturing company
Case Study

WeldComputer Discovers and Resolves Excessive Weld Quality Issues for Lincoln Industrial

Lincoln Industrial was experiencing weld quality issues on a projection welded part. Their 50% failure rate prompted them to request an onsite visit from WeldComputer…
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Case Study

WeldComputer Helps Lincoln Industrial Reduce Excessive Weld Failure Rate Issues by More Than 99%

Lincoln Industrial was experiencing a 50% failure rate on a part that was projection welded on a Federal Frequency converter press-type weld machine, equipped with…
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Three Options For Manufacturers To Stay Ahead Of The Growing Talent Shortage

Resistance welding is a crucial component of the manufacturing industry, with a wide range of applications in the automotive, aerospace, defense & military, medical &…
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White Paper

Lead Acid Battery Resistance Welding

Monitoring the resistance welding process can detect anomalies and prevent many problem welds from passing through undetected. Achieving reliable results generally requires profiling the entire…
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WeldComputer technology is protected by the following U.S. Patents: 4,714,913 4,742,473 4,803,331. Other Patents Pending.