Manufacturers all over the world use WeldComputer to improve quality, increase welding productivity, and solve the resistance welding talent gap.
- All
- Adaptive Controls
- Control
- Destructive Testing
- Energy Efficiency
- Flash Welding
- Monitors
- Power Savings
- Problem Solving
- Projection Welding
- Seam Welding
- Weld Quality
McCorvey Sheet Metals
McCorvey Sheet Metal faced power challenges due to the demands of their seam welders. With WeldComputer’s evaluation unit, they quickly improved: achieving the same weld sizes while increasing the Power Factor to 85-90% from 50% and reducing power demand by over 80kWs. Using the WeldComputer Control, McCorvey nearly halved their energy use. Additionally, they balanced […]
WeldComputer engaged with an Ohio-based automotive parts manufacturer responsible for welding critical components for Autoliv, the largest airbag inflator manufacturer. The company was destructively testing 50% of its production components due to inconsistent weld performance but was unable to identify the root cause or solve the issues until they consulted WeldComputer’s experts. With the WeldView […]
H&H Resistance Welders, with nearly 50 years of experience, designs and manufactures American-made welding equipment from its facility in Afton, Oklahoma. A challenge arose with TNT Rebar, a construction contractor in Colton, CA, using an H&H Flash welding machine with high power consumption. To address this, modern WeldComputer Adaptive Control replaced the standard SCR control, […]
Danville Metal Stamping Company, a leader in aerospace and gas turbine industries, faced welding inconsistencies threatening their ability to take on a complex new welding job. With WeldComputer’s adaptive control solution, they achieved precise welds, saving time and costs. This success led to extending adaptive technology across their operation, ensuring high standards. The collaborative partnership […]
Lincoln Industrial was experiencing weld quality issues on a projection welded part. Their 50% failure rate prompted them to request an onsite visit from WeldComputer resistance welding experts to determine the root causes and find a solution. Read the study to find out how they were able to reduce the weld failure rate by more […]
H&H Resistance Welders
A construction contractor in California was using a flash welder at 400 amps using a standard current meter clamped on the L1 power feed. The Adaptive Control, using the same clamp-on meter on L1 now measures 60 amps on the same weld.
