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Electronics

Trusted controls by the leading electronics resistance welding manufacturers

Today’s largest advances in hardware technology are only made possible by the precision welding capabilities of their smallest electronic parts. When quality is of the utmost importance, electronics manufacturers turn to WeldComputer to ensure consistent, reliable, and high-quality resistance welds.

  • Quality-focused for over 30 years Electronics manufacturers use WeldComputer Adaptive Controls to ensure the highest-quality results.
  • Enable high-velocity production  We’ve helped leaders in electronics manufacturing increase their production throughput by optimizing their efficiency.
  • Eliminate costly destructive testing WeldComputer Adaptive systems allow you to reduce your reliance on destructive tests in favor of quality assurance data.
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Electronics Welding Applications

Resistance welding has many common use cases to join metal materials in electronic parts including steel, nickel, copper, and aluminum. WeldComputer products are used in the manufacture of numerous electrical components, like:

  • Batteries
  • Wire contacts
  • Circuit breakers
  • Relays
  • Semiconductors
  • Phased array transceivers

Test a Proof of Concept in Your Factory

Not convinced the WeldComputer Control will work for you? Test it out in your facility on your machine and see for yourself!

With our evaluation offer, the WeldComputer team will work with you to temporarily hook up a fully functioning welding control to your weld machine so you can see the results for yourself, without having to make a capital equipment investment to see proof. Let us help you solve your power, welding quality, and/or control reliability problems, and prove it to you on your own equipment.

Case Study

Resistance Welding Manufacturer Improves Consistency and Eliminates Destructive Testing

This $20B+ American multi-national power management and manufacturing company noticed increasing levels of variability and inconsistency with their welds. WeldComputer conducted an on-site visit to…
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White Paper

WeldComputer Controls for High Precision Resistance Welding

In high-speed seam welding, aluminum welding, thin material welding and projection welding applications that are best optimized with short-duration welds, WeldComputer Controls improve weld consistency and…
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White Paper

Lead Acid Battery Resistance Welding

Monitoring the resistance welding process can detect anomalies and prevent many problem welds from passing through undetected. Achieving reliable results generally requires profiling the entire…
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Case Study

Fewer Failed Welds with Adaptive

This manufacturer noticed increasing levels of variability and inconsistency with their welds. The company requested an onsite evaluation from WeldComputer to analyze the performance of…
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Article

Lead Acid Battery Adaptive Resistance Welding

A number of factors contribute to resistance welding inconsistency, including: Inconsistent heat control Electrode force variations Part geometry/contact area variations Material hardness variations Oil on…
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WeldComputer technology is protected by the following U.S. Patents: 4,714,913 4,742,473 4,803,331. Other Patents Pending.