Get more out of your existing resistance welding machine by upgrading your control. If you are in the market for a new resistance welding machine, this article might save you tens of thousands of dollars. Our team collaborates with resistance welding manufacturers to help solve problems of reliability and inconsistent weld performance. Often, the conversation […]
Manufacturers using inverter technology in seam welding have reported decreased production throughput, reduced weld quality, and increased maintenance.
A number of factors contribute to resistance welding inconsistency, including: Inconsistent heat control Electrode force variations Part geometry/contact area variations Material hardness variations Oil on the part Other surface condition variations Conventional controls that apply the same heat regardless of what combination of prevailing conditions exists, result in inconsistent welds. When variations are severe enough, […]
Which is better for performing precision welding, a low-friction pneumatic cylinder or a servo motor? High performance monitoring of the welding process makes the answer obvious. Under the dynamic conditions that occur during weld formation, a good quality welder with a low friction pneumatic cylinder reacts faster, with greater stability and repeatability than most of […]
Adaptive control regulates consistency of flash weld process while reducing power consumption. Most flash welding operations have high scrap rates and and power consumption due to the complexity and demands of the application. WeldComputer inverter controls reduce energy demands, while providing for more precise flashing control. By adding monitoring and adaptive capabilities, flashing distance and upset […]
Benefits include regulating weld consistency, operating at fast production speeds, and improving weld quality By Robert K. Cohen Making a gas-tight seal with a seam welding machine involves making a series of overlapping spots. Each spot produced should be a fully formed nugget that is free of expulsion. Using too little heat produces an undersized spot, which can cause a leak. Using too much […]
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