WeldComputer engaged with an Ohio-based automotive parts manufacturer responsible for welding critical components for Autoliv, the largest airbag inflator manufacturer. The company was destructively testing 50% of its production components due to inconsistent weld performance but was unable to identify the root cause or solve the issues until they consulted WeldComputer’s experts. With the WeldView […]
Lincoln Industrial was experiencing weld quality issues on a projection welded part. Their 50% failure rate prompted them to request an onsite visit from WeldComputer resistance welding experts to determine the root causes and find a solution. Read the study to find out how they were able to reduce the weld failure rate by more […]
This manufacturer was destructively testing 50% of its production components due to inconsistent weld performance but was unable to identify the root cause or solve the issues. WeldComputer helped them significantly decrease rework and scrap costs, as well as improve efficiency. Read how it happened and how they saw a return on investment in just […]
This $20B+ American multi-national power management and manufacturing company noticed increasing levels of variability and inconsistency with their welds. WeldComputer conducted an on-site visit to analyze performance of production operation, implement strategies, and provide recommendations to improve consistency, reduce the incidence of problem welds, and reduce or completely eliminate destructive testing.
Allied-Signal Aerospace Company wanted to eliminate destructive testing. To get approval, they conducted capability testing utilizing a WeldComputer Control. The study demonstrated that the capability of the tested material far exceeded the required 99.5% level and approval was granted to eliminate destructive testing. For details, read the study.
Allied-Signal Aerospace Company wanted to eliminate destructive testing. To get approval, they conducted capability testing utilizing a WeldComputer Control. The study demonstrated that the capability of the tested material far exceeded the required 99.5% level and approval was granted to eliminate destructive testing. For details, read the study.
This report establishes that the resistance welding process, as controlled and monitored by WeldComputer’s equipment, is sufficiently reliable to allow the substitution of nondestructive evaluation for destructive testing.
This manufacturer noticed increasing levels of variability and inconsistency with their welds. The company requested an onsite evaluation from WeldComputer to analyze the performance of its production operation, implement strategies, and provide recommendations to achieve the goals of improving weld consistency, reducing the incidence of problem welds, and reducing or eliminating destructive testing. For details, […]
Remington Arms
Remington’s resistance welding manufacturing engineers called WeldComputer to assess the quality of their welding machine. The WeldView Portable Monitor was utilized to record weld quality metrics for each weld. Without the monitor, the Remington team lacked the level of detail they needed for every weld and had relied on periodic destructive testing to measure weld […]
