Lincoln Industrial was experiencing weld quality issues on a projection welded part. Their 50% failure rate prompted them to request an onsite visit from WeldComputer resistance welding experts to determine the root causes and find a solution. Read the study to find out how they were able to reduce the weld failure rate by more […]
This manufacturer was destructively testing 50% of its production components due to inconsistent weld performance but was unable to identify the root cause or solve the issues. WeldComputer helped them significantly decrease rework and scrap costs, as well as improve efficiency. Read how it happened and how they saw a return on investment in just […]
This manufacturer noticed increasing levels of variability and inconsistency with their welds. The company requested an onsite evaluation from WeldComputer to analyze the performance of its production operation, implement strategies, and provide recommendations to achieve the goals of improving weld consistency, reducing the incidence of problem welds, and reducing or eliminating destructive testing. For details, […]
Remington Arms
Remington’s resistance welding manufacturing engineers called WeldComputer to assess the quality of their welding machine. The WeldView Portable Monitor was utilized to record weld quality metrics for each weld. Without the monitor, the Remington team lacked the level of detail they needed for every weld and had relied on periodic destructive testing to measure weld […]
When performing resistance welding, electrode force impacts the size and strength of the welds produced. This force is controlled by differential cylinder pressure, meaning that monitoring this variable is another way to indirectly monitor the electrode force. This MIL-SPEC aluminum resistance welding manufacturer was seeing cracks in their welds and had been struggling with the […]
